Portland pozzolana cement ppc ordinary portland cement opc contact us. The application of pozzolana in portland cement is mainly controlled by the local availability of suitable deposits and the competition with the accessible industrial byproduct supplementary. Estimation of pozzolana content in portland pozzolana cement. Importance of portland pozzolana cement ppc for durable. Paper sludge is currently in use as an alternative fuel. Pozzolan cement article about pozzolan cement by the free. Ppc is special blended cement useful in general construction work and is especially suitable for applications in aggressive environmental conditions. Pozzolana is abundant in certain locations and is extensively used as an addition to portland cement in countries such as italy, germany, kenya, turkey, china and greece. Portland fly ash cem ii portland pozzolana cem ii portland slag cem i portland. Fly ash is a very fine material produced as a residue precipitated electrostatically or mechanically from the exhaust gases of coalfired thermal power station. Importance of portland pozzolana cement ppc for durable construction 1. The benefits of limestone filler lf and natural pozzolana np as partial replacement of portland cement are well established. The cement produced was tested for compressive strength and setting times and the results confirmed the appropriateness of the use of the clay as a pozzolana.
Therefore the free water cement ratio required for a given concrete strength must be reduced. Pozzolana and palm kernel shells as replacements of. Pozzolanic materials by themselves are not cements, but they contain silica and alumina in a reactive form. Pozzolanic materials include flyash, shale, volcanic ash, calcined clay, silica fumes etc. Portland pozzolana cement is a kind of blended cement which is produced by either intergrinding of opc clinker along with gypsum and pozzolanic materials in certain proportions or grinding the opc clinker, gypsum and pozzolanic materials separately and thoroughly blending them in certain proportions. The term pozzolan cement is derived from the name of a friable volcanic rockpozzolanaused in ancient rome as an additive to lime in the production of hydraulic cement. In 1824 joseph aspdin gave the name as portland cement as it has similarity in colour and quality found in portland stone, which is a white grey limestone in island.
Portland pozzolana cement ppc portland pozzolana cement, product of future, is prepared by a fullyautomated, dry manufacturing process using state of the art technology under strict quality assurance at all stages of manufacturing with the help of the robotic polab system. The chemical composition and physical properties are given in table 1. Ordinary portland cement of grade43 ultratech cement conforming to indian standard is. Ppc cement portland pozzolana cement hibond cement. The pozzolana cement has many properties similar to ordinary portland cement. Portland limestone cement part i preparation of cements. Pozzolana portland cement ppc is manufactured by combination of pozzolanic materials. Portland pozzolana cement ppcdefinition, properties. Portland pozzolana cement ppc an ecofriendly product. Pdf development of mix design method in efforts to.
Portland pozzolana cement ppc portland pozzolana cement also commonly known as ppc cement. With our bulk truks or customers, we also deliver cement in bulk trucks. Mechanical properties and durability of mortar and concrete containing natural pozzolana and limestone blended cements. The next development in the manufacture of portland cement was the introduction of the rotary kiln, which produced a stronger, more homogeneous mixture and facilitated a continuous manufacturing process. Twelve concrete mixes were produced by combining pozzolana and palm kernel shells pks to replace 10%, 20%, 30% and 40% of portland cement and 20%, 30% and 40% crushed granite respectively in a 1.
Types, properties, constituents, manufacture, uses and advantages of ordinary portland cement is discussed. Also, portland cement amounting to 1, 2, 3, and 4 percent of dry sample weights was used for the corresponding mixes. Pdf mechanical properties of recycled aggregate concrete. In modern construction, the major type of pozzolan cement is portland pozzolan cement, produced by grinding together portland cement clinker 6080 percent, an. Ordinary portland cement opc is the most common and popularly used cement in the world, but another option, which is portland pozzolana cement, has also risen to.
The percentage of pozzolanic material used in the preparation should be between 10 to 30. Legally binding document step out from the old to the newjawaharlal nehru. The properties of concrete using pozzolana and palm kernel shells as replacement of portland cement and crushed granite were investigated. Effects of using pozzolan and portland cement in the. How to make alternatives to portland cement howtopedia. Field testing of cement open the bag and take a good look at the cement.
The behaviour of portland pozzolana cement concrete in. As the need for buildings and similar facilities and the. Due to the spherical shape concrete move more freely and more fineness of particles allows better filling of the pores. But it also offers some additional properties, which are given below.
Portland pozzolana cement ppc an ecofriendly product by. The results of the various tests on cement properties are given in table 1. Mechanical properties of recycled aggregate concrete produced with portland pozzolana cement article pdf available march 2016 with 2,714 reads how we measure reads. Portland pozzolana cement ppc the construction civil. Pozzolana is a natural or artificial material containing silica in a reactive form. As additives in modern portland cements, pozzolans. Highquality portland cement clinker, gypsum and pozzolanic materials are thoroughly interground or blended in certain proportions for producing ppc. Influence of agricultural waste ash as pozzolana on the. Influence of agricultural waste ash as pozzolana on the physical properties and compressive strength of cement mortar. Portlandpozzolan cement definition of portlandpozzolan. Institution of civil engineers leslie struble, paul livesey, peter del strother, g c bye on. For a given water cement ratio, pozzolanic cement will produce a significantly lower 28day compressive strength than portland cement. Determination of the pozzolanic properties of olotu marine.
Portland pozzolana cement bis certification as per is. Cements composition, types finish up cement manufacture properties of component phases types of cements chapter 2 properties of concrete neville chapter 6 concrete. If the percentage is exceeded, the strength of cement is reduced. Ordinarynormal portland cement is one of the most widely used type of portland cement. The pozzolana cements of classical antiquity were made simply by mixing volcanic pozzolana with lime cao, produced by heating limestone. The study present the behaviour of fly ash portland cement mix, calcined clay portland cement mix and rice husk ash portland cement mix as cementing agents in the production of concrete. Rapid hardening portland cement rapid hardening portland cement is similar to opc, except that it is ground much finer, so that on casting, the compressible strength increases rapidly. Portland pozzolana cement has spherical cement particles and they have higher fineness value. Composition, production and properties structures and buildings ice. Nearly half of the cement produced in india these days is portland ozzolana cement ppc which normally contains calcined clay or fly ash as pozzolanic material. The relative proportions of these oxide compositions are responsible.
Ordinary portland cement is one of the most widely used type of cement. It is known that lafarge cement have trialled paper sludge ash material in the production of clinker feedstock for manufacturing portland cement. Properties of mortars with natural pozzolana and limestonebased blended cements article pdf available in aci materials journal 1085. The colour of the cement should normally be greenish grey. Concrete mix design with portland pozzolana cements the indian standard is. A 50 kg bag of the portland pozzolana cement gives more volume of mortar than ordinary portland cement as the fly ash is finer and of lower density.
As in the case of pozzolanic cements, for which the current pozzolana content is about one third by weight of cement, the most outstanding variations. Portland pozzolana cement is produced by grinding together portland cement clinker and artificial pozzolana fly ash with addition of gypsum or calcium sulphate. The pozzolanic material may not posses cementitious property but it is a material which essentially contains silicious or aluminous material. Portland pozzolana cement ppc portland pozzolana cement ppc portland pozzolana cement is a kind of blended cement which is produced by either intergrinding of opc clinker along with gypsum and pozzolanic materials in certain proportions or grinding the opc clinker, gypsum and pozzolanic materials separately and thoroughly blending them in certain proportions. The material is viscous, sticky and hard to dry and can vary in viscosity and lumpiness 2. The portland pozzolana cement is manufactured by mixing ordinary portland cement with 10 to 25 percent of the pozzolanic material. Portland pozzolana cement ppc ppc is produced from one of the finest limestone resources and blended with pozzolana bearing reactive silica, supported by advanced process control systems. Ordinary portland cement constituents, properties, types. Cement and concrete ced 2 designator of legally binding document. Introduction the addition of suitable pozzolanic materials in portland cement to produce portland pozzolana cement or blended cement is a common practice all over the world. At the time of writing, upm had been in discussion with the cement sector.
Pozzolana is a volcanic powder found in italy near vesuvius. The term pozzolan cement is derived from the name of a friable volcanic rock pozzolana used in ancient rome as an additive to lime in the production of hydraulic cement. Chemical composition degree of fineness it is possible to manufacture different types of cement by changing the percentages of their raw materials. Ppc is a pozzolona portland cement whereas opc is an ordinary portland cement. Economic and environmental advantages by reducing co2 emission are well known. Pozzolan cement article about pozzolan cement by the. Machine crushed angular granite metal passing through 20 mm sieve and retained on 10 mm sieve has been used.
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar, stucco, and nonspecialty grout. Cuba lime pozzolana portland cement blends are sold as an alternative to portland cement. Opc ordinary portland cement and ppc pozzolanic portland cement both to domestic and export markets. Pdf properties of mortars with natural pozzolana and. The portland pozzolana cement is a kind of blended cement which is produced by either intergrinding of opc clinker along with gypsum and pozzolanic materials in certain proportions or grinding the opc clinker, gypsum and pozzolanic materials separately and thoroughly blending them in certain proportions. Currently, the factory supplies two finished cement products, namely.
These types of cement are manufactured by using pozzolanic materials as one of the main ingredient. The properties of pozzolanic cement are very different from those of conventional portland cement cem i, and these differences and their effects on concrete production and site practice must be recognised. Cem ii am pl 42,5 r type product description and analysis the cement is produced by grinding a mixture of additives pozzolana prescribed by standards max. Lime pozzolana cement by itself can make an excellent cementing material for lowrise construction or mass concrete and in some countries e. Pozzolana is an artificial or natural material which has silica in it in a reactive form. It was developed from other types of hydraulic lime in england in the early 19th century by joseph aspdin, and usually originates from limestone. The pozzolanic materials do not have any cementing qualities when used alone, but when mixed with portland cement, they react with cement components and form compounds with cementing properties.
A pozzolanic material is essentially a siliceous or aluminous material which possess no cementitious properties. But it has the property when it combined with lime to produce a stable pozzolana compound it has definite cementitious properties. Compared to industrial byproduct pozzolans they are characterized by larger ranges in composition and a larger variability in physical properties. Portland cement en 1971 cem i 52,5 n tu portland cement en 1971 cem i 52,5 nhs. Types of cement portland cement natural cement expansive cement highalumina cement. Portland pozzolana cement conforming to is 14981991 was adopted in this work. Mechanical properties of recycled aggregate concrete.
Specification for portland pozzolana cement, part 1. Portland pozzolana cement is 1489 part i the history of pozzolanic material goes back to romans time. Portland pozzolana cement manufacture, properties and uses. Chemical composition of cement the raw materials used for the manufacture of cement consist mainly of lime, silica, alumina and iron oxide. Initial setting time 30 min minimum final setting time 600 min maximum. Along with pozzolanic materials in specific proportions, ppc also contains opc clinker and gypsum. Mechanical properties of glass fiber reinforced concrete. Portland pozzolan cement definition is a portland cement to which pozzolana is added during the grinding of the cement clinker. Mechanical properties and durability of mortar and. First is the economic gain obtained by replacing a substantial part of the portland cement by cheaper natural pozzolans or industrial byproducts. This clinker is now mixed with gypsum and pozzolana materials in the required proportion and thus the portland pozzolana cement is obtained. Portland limestone cement part i preparation of cements 40 inan sezer 5 investigated the physical and mechanical properties of cements prepared by replacing 0621 and 35% of clinker with limestone by intergrinding method. Portland pozzolana cement ppc is manufactured by the inter grinding of opc clinker with 10 to 25 per cent of pozzolanic material. The properties of cement during hydration vary according to.
Depending on special requirements of customers, it is also currently packing, in what is called jumbo polythelene bags, each holding 2 tons of cement, for its customers of overseas market. Dec 03, 2017 for the love of physics walter lewin may 16, 2011 duration. Development of mix design method in efforts to increase concrete performance using portland pozzolana cement ppc. Resistance to chloride penetration of blended portland cement mortar containing palm oil fuel ash, rice husk ash and fly ash. At 3 days mpa minimum at 7 days 22 mpa minimum at 28 days 33 mpa minimum. In modern construction, the major type of pozzolan cement is portlandpozzolan cement, produced by grinding together portland cement clinker 6080 percent, an. Specification for portlandpozzolana cement, part 2. Ppc or portland pozzolana cement is one of the cement products of deccan cements limited dcl. Portland cement properties may undergo several qualitative modifications the extent of which substantially depends on the pozzolana clinker ratio. In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them. These oxides interact with one another in the kiln at high temperature to form more complex compounds.
It was stronger than portland cement but its poor water resistance and corrosive qualities limited its use in building construction. It was developed from other types of hydraulic lime in england in the early 19th century by joseph aspdin, and. Limepozzolana cement lpc was bagged in polyethylenelined bag and ready for use. The vicat apparatus was used for the purpose of determining the setting time and standard consistency of the limepozzolana cement in accordance with the provisions of 6, with a needle diameter 1. The benefits of pozzolan use in cement and concrete are threefold. Water proof cement water proof cement is similar to opc, with small portion of calcium stearate or non saponifibale oil to impart waterproofing properties. Portland pozzolana cement ppc has following advantages when concrete is in its fresh state. For the love of physics walter lewin may 16, 2011 duration. A pozzolanic material is essentially a silicious or aluminous material. A pozzolanic material is essentially a silicious or aluminous material which while in itself possessing no cementitious properties, which will, in finely divided form and in the presence of water, react with calcium. Portland pozzolana cement improves pore size distribution and also reduces the micro cracks in the cement paste at the transition zone due to pozzolanic action and being finer than opc.
Fly ash is a very fine material produced as a residue precipitated electrostatically or mechanically from. It has an energy content that makes it a useful candidate as an alternative fuel for the manufacture of portland cement. Concrete mix design with portland pozzolana cements. Portland pozzolana cement shall conform to is 3812. Know more about the difference, grade of both cement type sand its use for type of constructions. Tarmac sustainable construction solutions aggregates. For tests involving simultaneous pozzolan and portland cement additives, the mixing percentages were 2, 5, and 8 for the pozzolan and 1. Normally, it packs its products in 50 kg packing polyethylenepaper bags. Fineness, spectroscopy, compressive strength, physical properties, portland cement.
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